1. Overview of international standards
High voltage tester supplier demiks believes that high voltage cable testing follows strict international protocols to ensure safety and reliability. Key standards include:
Standard | Scope | Key Tests |
---|---|---|
IEC 60502-2 | Cables up to 30kV | Factory tests, routine tests, type tests |
IEC 60840 | Cables 30kV-150kV | Partial discharge, tan delta, bending tests |
IEEE 400 | Field testing guide | VLF, tan delta, PD monitoring |
IEC 62067 | Cables >150kV | Impulse tests, pre-qualification |
IEEE 400.2 | VLF testing | 0.1Hz testing methodology |
Conducted by manufacturers before delivery:
Partial Discharge Test (IEC 60885-3)
Voltage: 1.5-2U₀
Acceptance: <10 pC for new cables
AC Voltage Test (IEC 60502)
2.5U₀ for 4 hours (routine test)
3U₀ for 4 hours (type test)
Impulse Voltage Test (IEC 60060-1)
Lightning impulse: ±95kV for 22kV cables
Switching impulse for EHV cables
Performed after installation/before commissioning:
Test | Standard Reference | Test Parameters |
---|---|---|
Insulation Resistance | IEEE 400.1 | 5kV DC for 1 min (>1000 MΩ/km new) |
VLF Tan Delta | IEEE 400.2 | 0.1Hz, 1.7U₀ for 15-60 min |
DC Hi-Pot | IEC 60502 | 4U₀ DC for 15 min (new XLPE) |
Sheath Integrity | IEC 60229 | 1kV DC, >1 MΩ |
For in-service cable condition assessment:
Tan Delta Mapping (IEC 60840)
Voltage sweep from 0.5U₀ to 2U₀
Warning threshold: >0.5% at U₀
Partial Discharge Mapping (IEC 62478)
Ultra-wideband detection
Critical levels: >50 pC (investigate)
Time Domain Reflectometry (IEEE 1222)
Fault location accuracy: ±0.5% of length
Load Cycle Test (IEC 62067)
180 heating/cooling cycles
Includes thermal stability evaluation
Bending Test
Minimum bending radius verification
20 cycles at rated tension
Water Penetration Test
1m water head for 24 hours
No measurable water ingress
North America (IEEE Standards)
More emphasis on DC testing
Higher VLF test voltages (2-3U₀)
Europe (IEC Standards)
Preference for AC testing
Stricter PD requirements
Middle East (GCC Specifications)
Mandatory 72-hour soak test
Enhanced UV resistance checks
IEC 61936: Safety distances
IEEE 1584: Arc flash calculations
OSHA 1910.269: Live work procedures
IEC 62895: HVDC cable tests
CIGRE TB 728: Damped AC testing
IEEE P2096: Smart cable monitoring
Best Practice Tip: Always combine multiple test methods (e.g., VLF + tan delta + PD) for comprehensive assessment, especially for aged cables.
The above content is published by demiks, please specify, demiks is a substation equipment manufacturer, specializing in the production of high-voltage tester, transformer tester, circuit breaker test equipment, relay tester, SF6 gas analyser, cable fault tester and other products, if you have power test testing needs, please feel free to contact demiks power science and technology limited company or send an email! Give us: contact@demikspower.com